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Sender for fuel gauge G / Fuel level sensor G169 checking

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VAG1526A. VAG1594A. Audi TT Coupe 20002004 Audi TT Roadster 20012004 Fuel Supply System ... Repair Manual Body Interior; Repair Group ...

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Sender for fuel gauge G / Fuel level sensor G169 checkingPage 120117Sender for fuel gauge G / Fuel levelsensor G169 checkingSpecial tools and equipmentVAG1526AVAG1594AAudi TT Coupe 20002004 Audi TT Roadster 20012004 Fuel Supply SystemPage 220118Test sequenceTT Coupe: Remove rear seat bench.Repair Manual Body Interior; Repair Group72TT Roadster: Remove the rear panel side trim.Repair Manual Body Interior; Repair Group70All: Unscrew cover 1 at right (arrows). Disengage 4pin electrical harness connector and remove (arrow).Audi TT Coupe 20002004 Audi TT Roadster 20012004 Fuel Supply SystemPage 320119Vehicles up to 05.02Note: Connect multimeter between terminal 2 and 3 for resistance measurement.Componentfloat at lower endpositionfloat at upper endpositionSender for fuel gauge G and fuel levelsensor 2 G169approx. 59approx. 282For measured value 0there is a short circuitFor measured valuethere is an open circuit.To check resistance values "tank full" or "tank empty" Fuel Pump (FP) must be removed (Page 20108 ) and the sensor float must be placed in the upper or lower end position.When removed both senders are measured individually.Audi TT Coupe 20002004 Audi TT Roadster 20012004 Fuel Supply SystemPage 420120With sender for fuel gauge or fuel level sensorremoved the following values will result due tothe longer reach of the float arm:Componentfloat atlower endpositionfloat atupper endpositionSender for fuelgauge G (at fuelpump)approx. 29approx.147Fuel Level Sensor2 G169approx. 27approx.140Vehicles as of 05.02 Connect multimeter between terminal 2 and 3 for resistance measurement.Componentfloat at lower endpositionfloat at upper endpositionSender for fuel gauge G and fuel levelsensor 2 G169approx. 282approx. 59For measured value 0there is a short circuitFor measured valuethere is an open circuit.Audi TT Coupe 20002004 Audi TT Roadster 20012004 Fuel Supply SystemPage 520121Note:To check resistance values "tank full" or "tankempty" ...

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